Enabling the Energy Transition – How TAKRAF Group Supports Sustainable Copper Production

TAKRAF Downhill Conveyor for copper ore with a capacity of 10,000 t/h in the USA.

Discover why copper is a key critical mineral for the energy transition and how TAKRAF Group delivers sustainable, efficient solutions across the entire copper value chain.

Copper: A critical mineral powering the energy transition

Copper has become one of the most important critical minerals of our time. As the backbone of electrification, it is essential for renewable energy systems, electric vehicles, power grids and digital infrastructure.

With global demand expected to grow significantly in the coming decades, the mining and processing of copper must evolve—becoming more efficient, more sustainable and more reliable.

At TAKRAF Group, Copper already represents a substantial share of our commodity portfolio, accounting for over a third of our project pipeline. This trend reflects both market demand and our long-standing expertise in delivering solutions for complex copper operations worldwide.

The challenge: Increasing demand meets complex conditions

Copper deposits are becoming increasingly challenging to develop due to:

  • Declining ore grades
  • Remote and high-altitude locations
  • Water scarcity (e.g. Chilean deserts)
  • Increasing ESG requirements
  • Pressure to reduce carbon emissions

These factors require integrated solutions that go beyond individual equipment—they demand system-level thinking across mining, materials handling and processing.

 

TAKRAF Group’s approach: Integrated, sustainable copper solutions

As part of the Tenova and Techint Group, TAKRAF Group is uniquely positioned to support copper projects across the full value chain. TAKRAF Group provides end-to-end solutions across the entire copper value chain—from extraction and material handling to processing and tailings management.

 

1. Mining & bulk material handling

We deliver large-scale systems tailored to copper operations, including:

These solutions significantly reduce reliance on truck haulage, lowering both operating costs and emissions.

In one major copper operation, switching to conveyor systems reduced CO₂ emissions by up to 66% compared to diesel truck haulage.

 

2. Heap leach systems

Copper extraction increasingly relies on heap leaching - especially for low-grade ores.

TAKRAF Group is one of the few global suppliers delivering complete heap leach systems, including:

  • Dynamic and permanent leach pad solutions
  • Stacking, reclaiming and conveying systems
  • Integrated spent ore handling

Our “single-source” approach ensures seamless engineering and execution.

 

3. Advanced minerals processing

Through TAKRAF and DELKOR, we support efficient copper recovery with:

These technologies are critical for maximizing recovery from increasingly complex ores while minimizing environmental impact.

Infographic explaining copper’s uses, sources, grades, demand, and processing steps with diagrams and statistics.

Part of a stronger group: TAKRAF Group's end-to-end capabilities across the copper value chain

While TAKRAF Group delivers comprehensive solutions across mining, material handling and minerals processing, our capabilities are further strengthened as part of the Tenova and Techint Group.

This broader ecosystem allows us to support customers across the entire copper value chain – from mining to final metal production.

Integrated copper processing capabilities

Through Tenova, we extend our expertise into extractive metallurgy, including both pyrometallurgical and hydrometallurgical processes:

  • Copper smelting technologies such as flash furnaces, Top Submerged Lance (TSL) furnaces and electric slag cleaning systems 
  • Advanced solutions for solvent extraction and electrowinning (SX/EW) 
  • Development of SX processes and feasibility studies 
  • Engineering, supply and commissioning of complete SX/EW plants 

These capabilities complement TAKRAF and DELKOR technologies and enable a holistic approach to copper processing

Delivering large-scale projects

In addition, Techint Engineering & Construction (E&C) provides the capability to design and deliver large, complex industrial projects worldwide.

This ensures that customers benefit from:

  • Integrated project execution 
  • Strong engineering expertise 
  • Reliable delivery of large-scale copper operations 

Together, TAKRAF Group, Tenova and Techint form a powerful combination – enabling us to support customers from concept to commissioning.

4. Dry Stack Tailings (DST): Safer, more sustainable mining

Tailings management is one of the biggest challenges in copper mining.

TAKRAF Group is among the few providers offering complete Dry Stack Tailings systems, combining:

  • thickening
  • filtration
  • transportation
  • stacking

This approach reduces water consumption, improves safety and supports responsible mine closure strategies.

Enabling lower-carbon copper production

Sustainability is at the core of our solutions. We actively support copper producers in:

  • Reducing energy consumption per ton moved
  • Minimizing water usage through recovery systems
  • Eliminating diesel-based haulage
  • Improving overall process efficiency

These measures are essential as the industry moves toward lower-carbon, ESG-compliant copper production.

A partner for the future of copper

As demand for copper accelerates, mining companies need partners who understand both the technical complexity and the sustainability requirements of modern operations.

With decades of experience, a global footprint and a fully integrated portfolio, TAKRAF Group is uniquely positioned to support the next generation of copper projects.

This article is part of our “Critical Minerals and Solutions” series, exploring the key commodities and technologies driving the energy transition and how TAKRAF Group supports their sustainable development.

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