Wagon and Truck Loading

TAKRAF Wagon Loadout Station in Mosambique, Africa.

Rapid, automatic and accurate loading

Key Facts

Gravimetric train loading station for iron ore in South Africa.
Gravimetric train loading station for iron ore in South Africa.
Load out station in the USA.
Load out station in the USA.
TAKRAF Load Out Station in Mosambique.
TAKRAF Load Out Station in Mosambique.
Capacity
Up to 11,000 t/h

Types
Train wagon and road truck loading

TAKRAF Wagon and Truck Loading System

Wagon (rail) and/or truck loading systems (loadout stations) are often required within complex bulk handling systems. These loading systems efficiently load a wagon and/or a truck with material for onward transport.

TAKRAF Group designs, fabricates and supplies a wide range of wagon/truck loading systems that are specifically designed to our clients' requirements and incorporate various solutions according to their specific applications.

By incorporating the latest technologies in planning, design and production, we are able to ensure that our machines efficiently and reliably deliver on your loading requirements. Alongside individual machines, we also supply complete systems for the handling and storage of various commodities.

Rail wagon loading systems

Our wagon loading systems reach capacities of 11,000 t/h and boast charge accuracies to within +/- 1%.

Gravimetric systems, which include weigh flasks, are used to obtain high accuracies at high capacities in up to fully automatic systems. Volumetric systems make use of high discharge rates to obtain high capacities with less complexity.

  • Fully automated or semi-automated wagon loading systems
    Our systems are capable of loading a wagon in either a fully automated or semi-automated manner. Self-learning capability can be incorporated.
  • Flexible wagon loading system solutions
    The size of the surge bin can be minimized if the supply system delivers a constant and defined flow rate and the wagons have the same load capacity and dimensions. In the event of different sized wagons, the individual type and size of the wagon is identified prior to loading and this data is supplied digitally to a control system.
  • Accurate loading capability for all wagon loading systems
    Due to our flexible wagon loading systems, individual wagons are not overloaded.
    Wagons are loaded to the correct height and weight.

Truck loading systems boasting automation technologies

In systems where high material flow capacities are required and/or which involve specific charge accuracies, these systems are supplied with storage and/or weighing hoppers and include a high degree of automation technology - either as an automated single or multiple-bay truck loading system.

Semi-automated truck loading station

Where material supply is continuous and uniform and system requirements call for lower material flow rates and/or lower charge accuracies, a semi-automated loading station with direct loading can also be employed , that is a double-bay truck loading system.

Planning services for wagon/truck loading systems

  • Advice during solution development
  • Feasibility studies
  • Studies into capacity expansion
  • Refurbishment of existing facilities
     

Benefits

Matching your requirements

TAKRAF Loadout Stations can be sized and optimized to suit your and the environment’s requirements.

System synergies

TAKRAF provides equipment required upstream of a loadout station, including conveyors, connected processing equipment, unloading technology and entire stockyard or dumping systems.

Proven solutions

TAKRAF has extensive experience in structural plant design with a focus on dynamic loads, material loads, seismic loads and applicable standards.

References

Germany

Manually-Operated Wagon Loading Station

This type of train loading station is equipped with a spread conveyor and chutes. Each wagon is loaded…

Bulgaria

Truck Loading Station

This truck loading station has two loading chutes and one shuttle conveyor to distribute the conveyed…

South Africa

Rapid Rail Load-out Station

TAKRAF supplied a load-out station and feed conveyor, utilizing a steel silo flask-loading system with a…

Mozambique

Rapid Rail Load-out Station

After successfully completing Phase 1 of the project, TAKRAF was awarded a second contract to design,…

South Africa

TAKRAF Wagon Loading Station

In a remarkable achievement, TAKRAF successfully completed the first rapid load-out station for…

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