Gravity Separation with APIC Jigs

APIC Jig – enhancing the quality of mineral ores by separating valuable products from waste material, to produce clean, saleable products

Key Facts

APIC jigging plant for recovery of metal from ferrochrome slag.
Modular APIC jigging plant for manganese or upgradation.
DELKOR APIC Jig in an iron ore beneficiation plant.
DELKOR APIC Jig for an iron ore jigging plant in Turkey.
Capacity - coal and light minerals
15 - 600 t/h per jig

Capacity - heavy minerals (Fe, Mn, Ba, etc.)
15 - 300 t/h per jig

Capacity - metal recovery (FeCr, SiMn, FeMn)
10 - 120 t/h per jig

Jig sizes
0.5 - 6 m width

APIC Jig: Smart separation technology for diverse mineral applications

The DELKOR APIC Jig is a global leader in gravity separation equipment, offering a wide array of solutions to enhance the quality of mineral ores. The jig has adaptable configurations, suitable for various mineral ore applications.

APIC Jig technology is built on a reliable and standardized design, although it can also be tailored to meet the unique requirements of customers.

Applications include processing (upgrade, clean, separate) of lean grade ores, coal and slag:

  • Beneficiate - upgrade low grade ore
  • Recovery  - valuable minerals from gangue/slag
  • Washing - coal ash reduction, gross calorific value (GCV) upgrade

The APIC Jig incorporates the Jig Scan, a fully automatic and integrated PLC control system to improve control over quality, produce higher yields and optimize production.

Typical APIC Jig systems

DELKOR offers a wide range of APIC Jig systems to accommodate customers’ diverse needs with tailored technology solutions.

Modular DELKOR APIC Jig

The Series APIC M is the most widely used Apic Jig, offering the following benefits:

Compact and transportable units

  • Modular construction with APIC Jig and its ancillary components assembled into compact module
  • Easy transportation and handling and reduced footprint

Ease of installation and relocation

  • Simplified erection and straightforward assembly on-site, reduces need for specialized equipment and labor
  • Modules can be disassembled and relocated to different sites 

Minimal civil work requirements

  • Reduced civil foundations and structural support, leading to cost savings and quicker set-up times
  • Adaptability to various site conditions without need for significant modifications

DELKOR APIC Jig operational and maintenance features

Advanced JIG Scan control

  • Automates scanning process, reducing manual adjustments 

Reduced human intervention in the field

  • Utilizes remote monitoring and predictive maintenance to minimize on-site personnel, improving safety and efficiency

Easy start/stop

  • Features user-friendly interfaces for seamless operation, reducing downtime

Split/separate compartment design

  • Modular construction simplifies assembly, disassembly and component replacement, reducing maintenance complexity

Shaft discharge – separate product discharge path

  • Ensures purity by maintaining dedicated discharge channels

Replaceable gate insert

  • Allows cost-effective maintenance by replacing only worn components, extending equipment lifespan

Low maintenance, high-frequency pulsation valves

  • Designed for durability and consistent performance, minimizing maintenance needs and operational interruptions

Benefits

Incorporation of advanced Jig Scan control logic

  • Automated pulse control and continuous adjustment to accommodate varying feed grades
  • Stable pulse strength for easier set-up and maintenance
  • Feed variation tolerance to handle wide range of deslimed and non-deslimed materials
  • User-friendly operation with low operating costs
  • Versatile material handling to effectively process both fine and coarse materials across extended particle size range

Hydraulic shaft discharge

  • Shaft discharge provides high purity product
  • Ideal/reliable smooth discharge and reduced ‘back mixing’
  • Eliminates erratic gate behavior
  • PLC control and sensitivity adjustable

User-friendly construction features

  • Split compartments and gates for simplified handling and erection
  • Components dismantled and relocated with minimal effort
  • Interchangeable parts for easy interchange and lining of components

System solutions

With the comprehensive range of DELKOR proprietary equipment for minerals processing, we are able to offer end-to-end technology solutions across the mining and minerals processing value chain. Also explore DELKOR’s Thickeners and Clarifiers or Horizontal Vacuum Belt Filter for dewatering.

References

India

Iron Ore Jigging Plant

A DELKOR APIC Jig, the largest in India's iron ore beneficiation industry, was supplied for Jayalaxmi…

India

DELKOR APIC Jigging Plant for MRP – JS(H)l-VIZAG

DELKOR supplied and commissioned a 40 t/h modular APIC jigging system for the recovery of metals from…

Côte d'Ivoire

Modular APIC Jigging Plant for Manganese – Ivory Coast

DELKOR supplied and commissioned a 70 t/h modular APIC jigging system for manganese ore…

Turkey

APIC Jig for Iron Ore

DELKOR supplied and commissioned two 100 t/h APIC jigs (coarse and fines) for iron ore beneficiation.…

India

APIC Jig Iron Ore Beneficiation Project

DELKOR supplied and commissioned a 2.5-meter-wide APIC jigging system for iron ore beneficiation. The…

India

APIC Jigging Coal Washery

DELKOR supplied and commissioned a 250 t/h APIC jig coal washery. The scope included the complete supply…

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